With the proper schematic, a laser cutter can be used to quickly and easily create even the most highly-complex geometries and cuts with unparalleled precision and excellent tolerance levels. Laser cutting presents … In most cases, such a high standard means that no added tolerances are required. Often, it is not necessary to even remove it. Although used to produce parts in almost every industry, laser cutting does have it downsides. Rapid prototyping … The exact advantage point boils down to the power of the laser cutter, though. A common misconception about laser cutting is that the high heat causes a lot of distortion and warping. It also helps avoid costly repair … Of course it depends on the material, its thickness and other factors. So don’t wait. If you’re working in the field of manufacturing, and you’re considering using laser cutting in your next project, you may be wondering about what the advantages are. aser cutting is suitable for a lot of different materials. Advantages of Laser Cutting Looking for the services of Laser Cutting London, then have a look at the advantages of using laser technology. Is laser cutting really better than traditional cutting using dies, punches, and other similar tools? Laser cut acrylic can be cut in lots of modern techniques that are way faster than the conventional methods. While lasers are not usually suitable for extremely thick metals – where a water jet or plasma cutter may be recommended – the versatility of laser cutting makes it a critical part of modern machining. What Are The Advantages Of Fiber Laser Cutting Machine – Features & Applications Of Fiber Laser Cutting Fiber laser is well received in the market now, because of its outstanding … In case of laser cutting, only the beam comes into contact with the material. Laser cutting is suitable for a lot of different materials. Stop wasting time on admin! High productivity. The high-powered laser can be used to work on a very narrow section of material and causes very little warping or distortion to the area being cut. Fiber Laser Cutting. It also does not have physical cutting surfaces which wear out. Laser cutting is the go-to technology to perform such jobs in the industry because of its many advantages over other methods. The powerful laser melts and evaporates material with unparalleled accuracy, with typical tolerances of 0.003 mm to 0.006 mm, in most cases. Laser marking is another way to utilise these machines. It is the process of using a laser beam to mark or engrave on a…, Heat Affected Zone - Causes, Effects and How to Reduce It, The heat affected zone (or simply HAZ) is something that occurs when metal is subject to high temperatures. From aluminum … At Engineered Mechanical Systems, we specialize in laser cutting, and we’d be happy to discuss our services with you in further detail. Short obtained by laser cutting doesn't take long and are extremely accurate. Both processes offer increased precision and … On average, metal fabrication companies tend to laser cut metal up to 15 or 20 mm. Tube laser cutting can perform the process on anything from box sections to open channels. By nesting cuts properly, a laser cutter can maximize the number of usable components and parts from any given sheet of material. The largest suitable thickness depends on the available machinery and the know-how at hand. The job needs little manpower as contemporary laser cutting machinery is highly automated. Because of this, lasers are actually ideal for cutting extremely thin materials. This is one of the reasons that laser cutting is often used in the aerospace industry, where tolerances are extremely tight. This makes it ideal for cutting certain kinds of material for which heat would … The same setup is suitable for cutting a lot of different shapes within the same material thickness. Laser cutting does not require an exchange of tools for each separate cut. John Thom published on July 16, 2019 and updated on July 23rd, 2019. Many laser cutters are not for cutting only. The acronym LASER actually stands for “Light Amplification by Stimulated Emission … A fiber laser cutting … By browsing our website, you consent to our use of cookies and other tracking technologies. Laser cutting is an industrial process used in many different fields. The Advantages of a CO2 Laser The typical CO2 laser cutter is a pretty remarkable machine. Comparing laser cutting to other thermal cutting methods, it is not suitable to cut very thick plates. The versatility manifests itself in two ways. A battle … Among them are different metals, acrylic, MDF, wood, paper, etc. So let’s explore those great qualities and disadvantages more closely. What Are the Disadvantages of Laser Cutting? It has a negative impact on the design and structure of the…. Less time is needed to swap in new sheets of material, and less of your raw material is wasted by the machining and cutting process. Of course, such setups make for a higher-priced laser cutting machine. Another advantage of high power laser cutting is that the area subjected to heat is very small, which reduces the risk of damage to the material. This is probably one of the most important aspects of laser cutting’s greatness. Especially in the case of more complex cuts. To help you learn more about it and why it’s so useful, we’ve put together this list of just a few laser cutting advantages. Of course, the ability to cut some of these materials depends on the power of your machine. CO 2 lasers provide smooth cutting edges for some thicker materials (>25 mm) . Another benefit of the precision and accuracy of laser cutting is that it can utilize a very high percentage of your sheet material. Can work with many different materials Whether its metal, diamonds, … A big advantage of laser cutting is that it can be used to create exact marks and cuts. Lastly, the technology is suitable for a variety of profiles. The Heat Affected Zone (HAZ) of laser cutting is actually quite small, and typically causes no issues with the tolerance of the part or component. In contrast, a plasma cutter usually has a tolerance of about 0.02 mm, and some die cutting tools have tolerances as high as 1-3 millimeters or more. Not only that, but laser cutters can be used on almost any material. The HAZ is so small that it can be easily machined away, if necessary. Laser cutting also guarantees excellent performance whenever clean cuts and smoother edge finishes are needed… There is no job that is too complex for a laser cutter. When comparing it to other thermal cutting methods like plasma or flame cutting, laser beats them in speed up to a certain thickness which is around 10 mm. This makes it a suitable manufacturing technique for a lot of different products. Laser marking is one of them. We use cookies and other tracking technologies to improve your browsing experience on our website, to show you personalized content and targeted ads, to analyze our website traffic, and to understand where our visitors are coming from. A laser cutter can be used to cut just about anything. Also, intricate cuts do not pose any problems. Key Advantages . Laser cutting is also preferred because of its precision that makes it possible to cut very detailed shapes and holes or lines and because it only makes a small kerf. Shorter Lead Times. The rapidly growing science of laser cutting is dominated by two main methods -- carbon dioxide (CO2) laser cutting and fiber laser cutting. Laser cutting machine prices can reach upwards of £1,000,000 . Laser cutting of filigree parts and narrow contours in thick mild steel – the CoolLine function achieves this by keeping your workpieces at a constant cool temperature during cutting. When extremely high accuracy and precision are required, laser cutters are almost always the best choice. Lasers can be twice as costly compared to waterjet or plasma cutters. Lasers create prototypes rapidly and at lower costs. The right setup makes sure the cutting quality is up to the standard people are expecting from this technology. Laser cutting is a manufacturing process which can eliminate the need for machining on many engineering jobs, enabling you to save money on manufacturing costs. Learn more about waterjet vs laser cutting High travel speeds and deep penetration both contribute to high productivity of laser cutting … One of the advantages of laser cutting is its suitability for cutting different materials. With recent breakthroughs, fiber lasers provide high quality cuts with thicker materials. Many machines even come with feeding systems as well as follow-up conveyors. We accept projects of all sizes – and when you choose us for laser cutting, you can enjoy all of the above advantages and much more. Another perk is having a small heat affected zone. What Are the Advantages of Laser Cutting? Laser tools also have fewer mechanical moving parts, which reduces maintenance and operations costs and helps keep the cost of using a laser cutting company low. Thus a good, but often costly, ventilation system is a requirement for a safe working environment. Order your sheet metal fabrication online. Lasers can also be used for drilling, marking, and engraving, just to name a few functions – without needing to replace or switch any tooling. Laser Marking - Methods, Materials and Applications, Lasers are suitable for performing a variety of operations. Fiber lasers also cut thinner materials faster than CO 2 and are superior in cutting … Accuracy is one of the primary advantages of laser cutting when compared to other thermal cutting methods. Therefore, there is no mechanical friction that could wear tools. One of the best benefits of a laser cutter is that it’s economical to use laser cutting even for limited-run projects. Immediate pricing and short lead times all over the UK. Laser cutting is a lot quicker than traditional mechanical cutting methods. You get the products that you want on tight deadlines. This rings especially true when cutting plastic. Following are the benefits or advantages of Laser: ➨It has high information carrying capacity and hence is used in communication domain for transmission of information. If you’re thinking about the cost already, then worry not. In contrast, laser cutters rarely require more than 10 kW of energy — even when they are being used to cut extremely thick, reflective materials like aluminum. Laser cutting can be used for a huge variety of different tasks, and not just cutting through a material completely. The combination of precision, speed and automation gives laser cutting an industrial advantage competing processes such as punchcutting, plasma cutting, abrasive … One machine can be configured to perform different jobs. Learn some laser cutting advantages and disadvantages by diving into the technicalities of the process. Fractory Ltd, Barclays Eagle Lab, Union, Albert Square, Manchester M2 6LW. Like every other technical service, laser cutting has advantages and disadvantages. When it comes to laser cutting advantages, this is an important benefit. When cutting steel and aluminium sheets, Laser cutting presents certain benefits over plasma cutting … Laser cutting is a production procedure which can get rid of the requirement for machining on many engineering tasks, allowing you to save money on production costs. Cost-Efficiency. Many of the laser processes, such as laser cutting and laser drilling, or laser marking and laser engraving, bear many similarities, which is why it’s so easy for one machine to seamlessly switch between different functions. As we already said, a specialist operator is a must in order to make the most of a laser cutter’s potential. Supports All Materials. Laser cutting supports nearly all types of materials. The whole cutting … But this is not true. And marking has a lot of applications when producing everyday products. Contact us right away to learn more! The laser cuts through the material so quickly that it will not become excessively hot and warp. The advantages of laser cutting are flexibility, precision, repeatability, speed, cost-effectiveness, great quality, contactless cutting, versatility and automation possibilities. At the same time, it does have a few downsides as well. This is because a laser cutter does not use any kind of tooling … Laser cutting is a much safer method than other cutting processes as the beam that is being used is sealed a tight light box. From ferrous metals like stainless steel to copper, aluminum, brass, and even other materials like composites, wood, plastic, and even some types of textiles. Again, this leads to lower overall costs for your project and faster completion times. ➨It is free from … Although the running costs and efficiency make up for it in long term, the initial investment is still quite large. As the microstructure along the HAZ changes, a smaller HAZ area results in more predictable and reliable parts. This reduces overall costs even for small-batch projects, particularly when compared to traditional tooling and manufacturing. Laser may be a more effective method for cutting certain thin metals, but the benefits and advantages of the water jet remain outmatched due to its broad versatility across applications. To create a component or part with a laser cutter, all you need is a material to cut, a laser cutter, and a schematic which can be loaded into the computer. Advantages of Laser Cutting ~ Holding the work-piece in right position is easier in case of laser cutting as compared to mechanical cutting. 1. An accuracy of +/-0.1 mm gives an opportunity to achieve high precision without any after-treatment. +/- 0.05 mm ensures parts that are pretty much replicas of each other. First, laser cutting offers high accuracy and precision — key advantages over traditional techniques. Adv a ntages of laser cutting services: Laser cutting machines are highly … Laser cutting uses an extremely small, powerful laser which delivers a focused beam of light to the material it’s cutting with extreme precision. While the laser used to cut materials uses quite a bit of energy, laser cutters do not have any other moving parts – unlike presses and some other cutting tools, which require enormous amounts of energy to deliver cutting force using a physical die. Using the right setup, laser cutters only leave a small burr. Cutting is the most basic and widely used process in metal fabrication. The advantages of laser cutting are flexibility, precision, repeatability, speed, cost-effectiveness, great quality, contactless cutting, versatility and automation possibilities. A turret punch, for example, may consume up to 36 kW of energy when used at full capacity. This helps decrease overall running costs, and also reduces the overall impact of laser cutting machines on the environment. One of the main advantages of abrasive waterjet cutting is the fact that it doesn’t require any heat to get results. One of the best benefits of a laser cutter is that it’s economical to use laser cutting even for limited-run projects. Moreover, the productivity of … CO 2 Laser Cutting vs. At the same time, the thermal cutting method makes material melt, resulting in emitted gases and dangerous fumes. The reason why engineers prefer a laser cutting service lies with the long list of upsides it offers. This is because a laser cutter does not use any kind of tooling that must be custom-built or modified for your project. The advantages of fiber laser cutting machines in cutting carbon steel 2020-04-28 At present, fiber laser users care the most about how to improve efficiency and lower cost, fiber laser cutting machines, with desirable cutting speed, much less deformation and high precision, become mainstream cutting … Namely, need of expertise, limitations to metal thickness, costs and hazardous fumes are all things to consider before turning to laser cutting. ~ Cuts obtained with the laser are extremely … Advantages of laser cutting: It is easier to keep the work-piece in the right position. It is capable of cutting a wide range of … An experienced machine operator still plays a big role in the final quality but the speed of cutting and little need for manual labour result in lower costs compared to other cutting methods. Make up for it in long term, the technology is suitable for a higher-priced laser is... 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